The Remanufacture Process

The basic construction of machines hasn’t changed much in the past few decades. So what has increased productivity and performance of the machines? Faster controls, spindles and axis motors are responsible for the increases seen in productivity.

In some respects, an older machine may even be better. Castings designed for rigidity don’t lose that rigidity over time, and will actually become more rigid and stable as time goes by and the machine ages.

If you are looking to update or upgrade your current equipment, then MAG Maintenance Technologies has the answer.

It doesn’t matter whether it’s a customer trade-in or your own equipment – each machine undergoes a rigorous 151-point inspection upon arrival at the MAG Maintenance Technologies facility.

The purpose of the inspection is to determine what parts can be re-used as is, what parts need to be replaced and what parts need to be remanufactured. Sheet metal is removed and will be replaced with new or refurbished metal, and all the castings are cleaned and made ready for rebuild. If during the inspection process it is determined necessary, the column will be removed from the base so the box ways can be re-ground on all three axes – X, Y and Z.

Updated CNC Control
MAG Maintenance Technologies will update the CNC controls with the current series of “-5” boards and System ‘02 software offering the latest programming features and options that are available. This allows the customer to buy optional features that may not have been available when the machine was originally bought.

Spindles
Every spindle on the machine is inspected for preload, balance, runout and if necessary will be replaced. The spindle is updated to the latest Popsi-Drive way lubrication system.

Way System
MAG Maintenance Technologies regrinds the way system, and installs new way liners. The table and saddle are relined with turcite, thus eliminating stick-slip conditions and, depending on the condition of the machine, the saddle may be replaced.

Laser Calibration
Each remanufactured machine is laser calibrated before it is shipped to a customer so it’s as good as when it was new.

Ballbar Analysis
Ball screws and servo motors are inspected and, if necessary, replaced with components that meet the original factory specifications.

Once all this has been done, the machine is then reassembled and moves through the testing and quality control that any new MAG machine would be put through. This way, you can rest assured that a MAG remanufactured machine meets all current factory specifications.

And finally, before the machine is ready to ship out, it is calibrated on all three axes. Additionally, a ball bar test is performed to ensure proper positioning and repeatability.

What does this mean for the customer? It means that every remanufactured machine that leaves our facility is ready to do the job you need it to do; increasing your productivity and your bottom line.

So, if you are looking for an ecologically–friendly, cost–effective machine– MAG Maintenance Technologies is your solution provider!